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BG Archive — Airlifter Comparisons — IL-76  [ VDG News Release ]

Herman Kurapov notes that the re-engined Ilyushin IL-76TD, the IL-76TD-90VD, is now in commercial service.  Modification costs for this aircraft (new PS-90A-76 engines and western avionics) is in the order of US$18M each. Mr. Kurapov estimates the value of the new IL-76TD-90VDs to be approximately 1.5 times that of the standard IL-76TDs with D-30 engines (which meet only the Stage 2 international noise restrictions). Despite this, ’90VD aircraft are selling for about the same as older-type, D-30-engined IL-76TDs.

[News Release, edited for brevity]  Berlin-Moscow, 16 May 2006

Volga-Dnepr Group [VDG] is commencing commercial flights with its new generation  IL-76TD-90VD  cargo aircraft,  re-establishing the freighter  for worldwide operations  including the major cargo transportation markets in Europe,  North America,  Australia  and Japan,  Volga-Dnepr’s  President,  Alexey  Isaikin,  announced  at the ILA [Internationale Luftfahrtausstellung] Air Show in Berlin.

The IL-76 is a unique cargo aircraft.  In operation for over 30 years,  it is one of  the most successful  and  popular aircraft in the history of  inter- national air cargo. [See: IL-76 Cargo Hold]  In total, more than 960 IL-76s have been built. However, the enactment of  Chapter 3 of the ICAO [the International  Civil  Aviation  Organization] Chicago Convention in 2002 regarding ground noise level restrictions, apart from special exemptions, placed a ban on the use of  the [earlier D-30 powered] IL-76TD aircraft in western Europe, North America [excluding Gander], Australia and Japan.

The  reintroduction  of  unrestricted   IL-76 international  operations  is the result of  a  four-year programme launched  in 2002  by Volga-Dnepr Group  to  upgrade  the  IL-76 by  further improving  operating  capability and  ensuring  conformance  to the current and  future ICAO regulatory  requirements.
Alexey Isaikin said: “We are delighted that all the commitment, hard work, and  invest- ment...put into this important project since 2002 has resulted in the successful launch of the IL-76TD-90VD...a welcome addition to Volga-Dnepr’s fleet [with its increased 50tonne capacity] and global operating capability.”

An agreement was sign in 2003 to begin IL-76 modernization, combining the resources of Volga-Dnepr, the SV Ilyushin Aviation complex, TAPO (Tashkent VP Chkalov Aviation- Industrial Association) and the Perm engine works. In 2003, VDG financed production of the first of  two upgraded IL-76TD-90VD aircraft.  In March 2005, the first  IL-76TD-90VD was fitted with Perm PS-90A-76 engines, the aircraft successfully performing its first test flight in August 2005.  [The second aircraft is currently being completed at the Tashkent factory, a third aircraft is underway for Silk Way which already operates nine IL-76s]. [1] In January 2006, the IL-76TD-90VD was awarded a Chapter 4 noise certificate confirming that the aircraft complies with the requirements of AP-36 Aviation Rules for level 4 aircraft and ICAO annex 16, Chapter 4 standards. [2]

Prime advantages of the new IL-76TD-90VD
•  Increased commercial payload to 50 tonnes [takeoff weight increased up to 195 tonnes]
•  New Perm PS-90A-76 engines [left] conform to ICAO noise and emissions requirements
•  15% less fuel burn than the previous version of the IL-76 [with older D-30 engines]
•  Maximum operating range increased to 10,200 km [from 6700 km with reserve]
•  Crew reduced to 4 persons [from 7 including the flight crew and loadmasters]
•  New Kupol-III digital integrated piloting/navigation system installed to ensure conformance
    with ICAO RNP-1 [Required Navigation Performance-1] navigation accuracy requirements
•  Airport/airfield possible elevation has been increased up to 3000m above sea level

For safe, efficient loading of outsize and heavy cargo,  the freight compartment is equipped with two electric winches for hauling, as well as four electric hoists for lifting. Each winch has a 3 tonne hauling capacity, each hoist has a 10 tonne lifting capacity. These hoists move on two gantry rails running the entire length of the cargo compartment and then 6m beyond the ramp threshold (allowing the loading of cargoes or containers directly from a truck bed, trailer, or the ground. Volga-Dnepr has a licence for special purpose cargo handling equipment for the IL-76 aircraft, making it possible to load single pieces of cargo weighing up to 50 tonnes.  There is an option to carry up to 20 cargo attendants as passengers.

The cargo compartment floor can be equipped with a rollerbed system to handle containers and pallets weighing up to 5 tonnes. The reinforced floor of the cargo compartment is able to support ‘super heavy’ cargoes. In addition, the ramp design makes it possible to load tracked or wheeled machines into the aircraft under their own power.

The IL-76TD-90VD aircraft are fitted with PS-90A-76 engines produced by the Perm engine manu- facturer at a cost of US$4.3 million each. Volga-Dnepr has conducted a global airfreight marketing survey that indicates a demand for 20 IL-76TD-90VD aircraft by 2015. Volga-Dnepr Group will meet the growing demand for this unique aircraft type as part of the firm’s long-term growth strategy.

Also see:  IL-76 Background, cargo hold details, the Russian Delegation’s Proposal to DND, and Skylink Aviation’s Proposal to DND

[1] Silk Way Airlines (based at Baku, Azerbaijan) is a regular visitor to CFB Trenton. Silk Way flies scheduled and contracted cargo flights including to Kandahar. Presently, Silk Way owns 5 IL-76s  ( 1 IL-76MD model and 4 ’TDs ), leasing a further 4 IL-76TDs from Uzavializing. Silk Way has been licensed by Transport Canada to transport goods on a charter basis between the Republic of  Azerbaijan and  Canada.
[2] ICAO Annex 16 set maximum take-off, landing and “sideline” noise levels for certification of new turbofan-powered aircraft.  In Russia, this requirement is met by AP-36, JAR-36 in the rest of Europe, FAR-36 in the USA, and  by Transport Canada’s CAR-516/-602 in Canada.